What is a Swiss Machine?
In industries requiring precision and efficiency, machining small, intricate parts presents unique challenges. The Citizen L20X Swiss Machine, with its advanced capabilities and unparalleled precision, is the ideal solution for manufacturing high-quality small parts. At Prime Manufacturing, we leverage this state-of-the-art equipment to deliver exceptional results for our clients across aerospace, medical, and technology sectors.
What is a Swiss Machine?
Swiss-style CNC machines, like the Citizen L20X, are designed to:
Handle Small Parts: Ideal for components with diameters up to 20mm (~0.79 inches).
Maintain Precision: Operate with tight tolerances of ±0.0001”.
Improve Efficiency: Perform multiple machining operations in a single setup.
Why Choose Swiss Machining for Small Parts?
1. Precision Beyond Compare
Tight Tolerances: Achieves tolerances as fine as ±0.0001”, critical for small parts in aerospace, medical, and high-tech applications.
Thermal Stability: Maintains accuracy across long production runs thanks to advanced thermal compensation systems.
Advanced Control System: Ensures consistent quality and repeatability, even for complex parts.
2. Efficiency and Speed
Simultaneous Machining: Dual spindles and live tooling allow multiple operations in parallel, cutting cycle times significantly.
Minimal Setup Changes: The machine's design minimizes the need for reconfigurations, boosting productivity for high-volume runs.
Reduced Secondary Operations: Complete parts in one setup, saving time and reducing production costs.
3. Versatility
Complex Geometries: Handles intricate designs, including undercuts, threads, and microfeatures.
Wide Range of Materials: Machines hard-to-cut materials like titanium, stainless steel, and exotic alloys as well as softer materials like plastics.
Small Batches to High Volumes: Efficiently produces anything from prototypes to large-scale production runs.
4. Superior Surface Finishes
Smooth Results: Achieves surface finishes as fine as 8 µin Ra, eliminating the need for post-processing in many cases.
High-Quality Threads: Produces precision threads, even in difficult materials, without defects or inconsistencies.
Case Study: Achieving Precision and Efficiency with the Citizen L20X
The Challenge
A client required small stainless steel fittings with:
Tight tolerances of ±0.0002”.
Complex threading and multiple drilled features.
A high production volume with a short lead time.
Our Solution
Citizen L20X Capabilities: Used simultaneous machining to complete threading and drilling in one setup.
Optimized Tooling: Selected tools and parameters to achieve a perfect balance between speed and precision.
Results:
Cycle time reduced by 40%.
Tolerances held consistently across the production run.
Surface finish exceeded client expectations, eliminating the need for post-processing.
Why Prime Manufacturing is Your Best Partner
1. Expertise in Swiss Machining
Our team has extensive experience in operating and optimizing the Citizen L20X for a variety of applications. We understand how to push the machine's capabilities to deliver unmatched results.
2. Commitment to Quality
We are AS9100 and ISO 9001 certified, ensuring every part meets the most stringent quality standards. Our advanced inspection equipment verifies dimensional accuracy and surface finishes for every component.
3. Flexible Production Options
Whether you need a small batch of prototypes or a high-volume production run, we adapt to your requirements without compromising on quality or efficiency.
4. Customer-Centric Approach
From design assistance to final delivery, we prioritize clear communication and collaboration. We work closely with you to ensure your small parts are produced to your exact specifications.